IXPE电子交联发泡生产线;IXPE发泡设备;地面隔音垫设备

创新:2020/7/26 21:55:32      点击:
  • 产品品牌   体育投注官网
  • 产品型号   JWELL-2020
  • 产品描述

    IXPE电子交联发泡生产线;IXPE发泡设备;地面隔音垫设备...

  • 产品介绍

    I X P E 发泡卷材生产线/IXPE地面隔音垫设备/IXPE电子交联发泡生产线

    主人推燃气炉(增量高)+真空吸附装置



    一、科普的三种造粒方式:

    密炼--开炼--拉片--冷却--切粒;

    密炼--单螺杆挤出--水环(风冷)切粒;

    霎时搅拌机--平双挤出机--单螺杆挤出机--水环(风冷)切粒。

    二、挤出母片:金纬公司依据多年IXPE螺杆计划制造经验,不断地改善IXPE螺杆之构造设计,改善机筒以及螺杆之内控和发冷系统,

    对模具的里间构造优化设计,使用越南式镜面三辊压光机成型,安排高精度的低温系统,有效IXPE母片材挤出过程中平稳

    继承,确保物料塑化分散均匀,温度易于掌握。


    三、发泡成型:

    A、水平炉:发泡炉采用最新三段加长炉,炉体分为预热段、交联段、发泡段三部分,炉体全长 23 埃,高 5.5 埃,宽敞 3.5 埃。布局

    红高精度节能燃烧器,确保温度得到精确控制,可生产XPE、IXPE,橡塑发泡产品。

    特色:耗资低:名将预热段、交联段做了较大改变,满足工艺要求的情况下,调减热容空间,节俭降耗,天然气用量与两段炉正好;

    生产工艺范围宽:炉内热量分布上,控制炉体内热量分布不合理的弱点,按照IXPE 发泡的劳作热量要求,有效IXPE发

    泡在一番比较宽的范围内,发泡倍率在5-35倍,发泡充分,继承稳定;

    增量大:在当前国内生产的发泡炉中,咱们的三段炉产量大,可达 200KG/H 上述,而且IXPE泡孔比两段炉更仔细。

    B、笔直炉:该线包含放卷装置、给料牵引装置、网带张紧装置、网带驱动装置、预热炉体、笔直炉体、扩幅装置等。

    特色:加热均匀、热量损失小、产能大、耗资低,借鉴简便。

    历经辐照后的产品广泛应用于:电子领域、面包车领域、修筑领域、治疗、缓冲包装、活动休闲等很多世界。其中地板静

    文章垫、平衡层经电子辐照后,烟草业无毒,耐老化、腐蚀;独立闭孔组织,使得防止潮气侵蚀地板;精彩的隔音性能,能

    调减楼层间的噪音传播;运用过程中提升脚感舒适度。

    四、辅机收卷:辅机全长20埃,依次通过五辊定型机、风冷系统、外部整形、机动纠偏切边装置、牵引机、双工位收卷机。

    上述挤出母片、发泡成型、收卷辅机三部分全长60埃左右。


    五、电子辐照收放卷系统:IXPE电子交联发泡卷材在发泡前需要经过电子辐照,该设备为卷材进入电子服务器室前的全部辅机设备,

    包含放卷装置、牵引机、放卷储料、纠正装置、收卷储料、收卷机等。

    特色:配合电子服务器电子辐照量设定收放卷速度,现代化程度高;完全多线张力控制单元保证片材张力稳定。安排品牌过程纠偏系统,使得保证片材齐整。


    1、Normal pelletizing method:

    Banburying ---open mill --zipper pulls---cooling --cutting.

    Banburying---single screw extruder --water circulation (or air cooling)cutting.

    High speed blender--parallel twins screw extruder---single screw extruder--water circulation (or air cooling)cutting.

    2、Extrude:

    Jwell screw design and manufacture based on IXPE experience,Continuously improve the structure of IXPE screw

    design, improved barrel and screw temperature control and cooling systems,On inner Structural Optimization

    Design of mould,Formed with vertical mirror of three - roll calender, equipped with high precision temperature

    control system,Mother makes IXPE steady and continuous process of sheet extrusion, ensure the material

    plasti-cizing distributed evenly, easy to control the temperature.

    3、Foaming:

    A.Horizontal Foaming Oven

    Foaming oven adopts the latest enhanced furnace ,Oven divided into three parts: preheating stage,coil stage,

    furnace whole length 23meters, high ceiling 5.5 meters, width 3.5 meter.,equipped imported brand high precise

    burner,Ensure accurate temperature control, can produce XPE, IXPE, rubber and foam products.

    1, Low energy consumption: The preheating period, crosslinking made larger changes, meet the technological

    requirements, reduce the heat capacity of space and energy consumption. , gas consumption and a two-stage

    furnace.

    2, Wide range of production processes: Heat distribution in the furnace, overcome the defects of unreasonable

    distribution of heat in the furnace,In accordance with the work of the IXPE foam thermal requirements, making the

    IXPE foam over a relatively wide range, expan-sion ratio at 5-35 times, foam full, continuous and stable.

    3, The output is big: In the current domestic production of foam furnace, our three - stage production of the largest

    and the largest 200KG/H above, and IXPE foam more detailed than the two - stage gasifier.

    B.The vertical Oven

    The line includes coiling device, feeding traction device, net belt tensioning device, net belt driving device, preheating

    furnace body, vertical furnace body, widening device, etc.

    Features: uniform heating, small heat loss, large capacity, low energy consumption, simple operation.

    The irradiated products are widely used in the fields of electronics, automobile, architecture, medicine, buffer

    packaging, sports and leisure, etc.

    One of the floor mat, balance layer after electronic irradiation, environmental protection non-toxic, anti-aging,

    corrosion; Independent closed-hole structure, effectively prevent moisture erosion of the floor; Excellent sound

    insulation performance, can reduce the noise spread between floors; Improve the comfort of your feet during use.

    4、Rewinding auxiliary equipment:

    The whole length of downstream line is 20m, as from front to back order, it is passed 5 roller calibration unit,air

    cooling system,smooth surface dealing device,automatic correction trimming device,haul off unit,double position

    collector.The above three parts, foam extrusion, rolling length of 60 meters.

    5. Electronic irradiation rewinding and rewinding system: IXPE electronic crosslinked foaming coils

    need to undergo electronic irradiation before foaming. This equipment is a complete set of auxiliary equipment

    before the coils enter the electron accelerator room, including coiling device, traction machine, coiling storage,

    deviation correction device, coiling storage, coiling machine, etc.

    Features: with the electronic accelerator electronic irradiation setting of the winding speed, high degree of

    automation;The multi-point tension control unit guarantees the stability of the sheet tension.Equipped with the

    brand process correction system, effectively ensure the integrity of the sheet


    XPE(IXPE)是一种淘汰式连续发泡的资料。外部光洁、泡孔密闭、独立、平均、不吸水的脆弱质材料。和另外类似产品相比较,伊性质更加优质,美元别是在工业、阻燃、绝缘、防水、防潮、减震、缓冲、回弹、保温、隔热、耐侯性、耐老化性、耐药品性、质量轻、易加工成型、无公害等方面是其余材料无法同时兼备的,故而XPE(IXPE)表现内衬芯材、外包装材被广大空洞应用到汽车内饰、体育休闲、云游用品、包装、冷冻、修筑、人家装扮演、公共场所装饰、以及鞋材、箱包、摩擦材料、银行业水产、海洋航海工业、孩子玩具、治疗保健及各种日用百货行业等世界。

    XPE(IXPE) is a kind of free-style continuous foaming material. The surface is bright and clean, bubble hole is airtight, independent,even, not bibulous soft qualitative material. Compared with other similar products, its performance is more excellent, especially in environmental protection, flame retardant, insulation, waterproof,moisture-proof, shock

    absorption, buffering, resilience, heat preservation, heat insulation, weather resistance, aging resistance, drug resistance, light weight, easy processing and molding, pollution-free and other aspects are other materials can not simultaneously. Lining so XPE (IXPE) as core material and packing material has been widely applied to automobile interior trim, sports leisure, tourism supplies, packaging, refrigeration,building decoration, home decoration, public, as well as shoes,bags, friction materials, agriculture, forestry and fisheries, Marine navigation industry, children's toys, health care, and various kinds of general merchandise industry, and other fields.

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